Pipe-Coating Line Optimization

A worked example — replace with a real project, or delete.

Budget: $2.4M Duration: 14 months Status: active
Owner's hours on the line
Operating margin
Days to close the books

Illustrative figures, shown to demonstrate the format.

This is a sample entry that proves the content engine. Add a real project by dropping a Markdown file into src/content/projects/ with the frontmatter above — a full project page and a grid tile generate automatically. Delete this file when you have a real one.

The problem

A coating line that ran a little below its potential, on a business profitable enough that no one had ever been forced to find out why.

The approach

We entered through the P&L, mapped the processes that drove the throughput numbers, and stacked the right technology on top — in that order.

  • Followed the number (cost-per-metre) back to the process that produced it
  • Re-sequenced the process to remove the bottleneck
  • Put the right technology behind the new process
  • Pulled in specialists where depth was needed

The outcome

A line that runs to plan without the owner standing over it. (Headline figures above are illustrative, shown to demonstrate the format.)

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